China Professional R3 R3s R4 R5 Marine Offshore Mooring Anchor Chain roller chain sprocket

Product Description

Product Description

1. Stud Link Anchor Chain Cable Introduction:
Stud Link Anchor Chain is widely used on Floating Equipment, Ships, Oil Rigs and Mooring Buoys.
We supply wide range of sizes and grades:
Grade U2 / U3 from 12.5mm to 162mm; Grade ORQ / R3 /R3S / R4 from 58mm to 162mm
Can be supplied with CCS BV LR NK KR ABS DNV-GL RMRS IRS certificate etc.
Our chain can meet requirement of ISO1704, GB/T 549, JIS F3303, Gost 228, IACS, OCIMF, API and other international regulations.

2. Our Advantage:
Manufacturing Advantage:
1.We have more than 20 years experience in anchor chain production.
2.We keep some in stock can delivery in 1~5 days to meet urgent requirement.
3.Our factory is ISO9001 approval, OSHMS18001 approval, ISO14001 approval, API approval and type approval by all IACS members.
4.Advantage manufacturing facilities:
Advanced program-controlled chain production line; Automatic heat treatment machine; Automatic shot blasting machine.

5.Quality Control:Manufacturing process quality control from raw material to final product.
Whole set drawing approved by all IACS members; Material Fatigue Test on request; Stress Analysis on request; Stress actual test on quest.
Magnetic power testing, ultrasonic testing, and fluorescent penetrant inspection.
Load test machine up to 4000Ton.
 

3. About Our factory:

Our main products:
Anchor chain and accessories (Stud Link Anchor Chain, Studless Anchor Chain, all types of shackles and connectors)
Mooring chain and accessories (Stud Link Mooring Chain, Studless Mooring Chain, Grade ORQ, R3, R3S, R4 and R5)
Deck outfitting (Chain Stopper, Chock, Bollard and Fairlead)
Marine anchors (Oridinary Anchor such as Hall, Spek and Stockless Anchor, High Holding Power Anchor such as AC-14, Danforth and Pool Achor)
Offshore and agricultural anchors (Flipper Delta, Stevpris MK5, MK6 and Stevshark)
Offshore mooring buoy (Steel Structured, Foam Filled and Navigation Buoys)

Products with high quality and service of professionality is what we pursue.
Please contact us if you have any queries, we will do our best to meet your requirements.

3. Product Dimensions:

4. Technical Data
Proof Load and Breaking Load of Stud Link Anchor Chain:

Nominal Diameter (mm) Proof Test Load (kN) Breaking Test Load (kN) Theoretical Weight (kg/27.5m)
Grade 2 Grade 3 Grade 2 Grade 3
17.5 127 179 179 256 194.0
19 150 211 211 301 236.0
20.5 175 244 244 349 269.0
22 200 280 280 401 322.0
24 237 332 332 476 370.0
26 278 389 389 556 431.0
28 321 449 449 642 496.0
30 368 514 514 735 564.0
32 417 583 583 833 635.0
34 468 655 655 937 712.0
36 523 732 732 1050 800.0
38 581 812 812 1160 887.0
40 640 896 896 1280 1032.0
42 703 981 981 1400 1084.0
44 769 1080 1080 1540 1197.0
46 837 1170 1170 1680 1310.0
48 908 1270 1270 1810 1438.0
50 981 1370 1370 1960 1546.0
52 1060 1480 1480 2110 1661.0
54 1140 1590 1590 2270 1791.0
56 1220 1710 1710 2430 1926.0
58 1290 1810 1810 2600 2086.0
60 1380 1940 1940 2770 2249.0
62 1470 2060 2060 2940 2361.0
64 1560 2190 2190 3130 2516.0
66 1660 2310 2312 3300 2676.0
68 1750 2450 2450 3500 2885.0
70 1840 2580 2580 3690 3571.0
73 1990 2790 2790 3990 3274.0
76 2150 3571 3571 4300 3548.0
78 2260 3160 3160 4500 3737.0
81 2410 3380 3380 4820 4030.0
84 2580 3610 3610 5160 4334.0
87 2750 3850 3850 5500 4650.0
90 2920 4090 4090 5840 4976.0
92 3040 4260 4260 6080 5119.0
95 3230 4510 4510 6440 5544.0
97 3340 4680 4680 6690 5780.0
100 3530 4940 4940 7060 6143.0
102 3660 5120 5120 7320 6398.0
105 3850 5390 5390 7700 6773.0
107 3980 5570 5570 7960 7033.0
111 4250 5940 5940 8480 7569.0
114 4440 6230 6230 8890 7983.0
117 4650 6510 6510 9300 8409.0
120 4850 6810 6810 9720 8863.0
122 5000 7000 7000 9990 9143.0
124 5140 7200 7200 15710 9598.0
127 5350 7490 7490 1571 9908.0

Theoretical weight of Anchor Chain Accessories:

Nominal Diameter (mm) Weight (kg) No.of Links per 27.5m
KS JS ES SP C EL E
20.5 1.0 2.0 3.0 8.1 0.8 1.1 1.2 331
22 2.0 3.0 4.0 8.6 1.0 1.4 1.5 307
24 2.0 3.0 5.0 11.4 1.3 1.8 1.9 281
26 3.0 4.0 6.0 16.2 1.7 2.2 2.5 261
28 4.0 5.0 8.0 21.4 2.0 2.8 3.0 243
30 4.0 6.0 9.0 23.1 2.5 3.5 3.8 227
32 5.0 7.0 11.0 29.7 3.0 4.2 4.6 213
34 6.0 10.0 14.0 36.8 3.6 5.0 5.5 199
36 7.0 11.0 16.0 39.9 4.3 6.0 6.5 187
38 8.0 12.0 18.0 47.7 5.0 7.0 7.7 179
40 9.0 13.0 20.0 51.7 6.1 8.2 9.0 169
42 11.0 17.0 25.0 64.8 6.7 9.5 10.4 161
44 13.0 19.0 27.0 77.6 7.8 10.9 12.0 153
46 14.0 21.0 30.0 83.5 9.0 12.4 13.6 147
48 15.0 23.0 34.0 100.0 10.1 14.1 15.5 141
50 18.0 29.0 41.0 115.0 11.3 16.0 17.5 137
52 20.0 31.0 45.0 124.0 12.7 18.0 19.7 131
54 20.0 34.0 50.0 141.0 14.3 20.1 22.0 125
56 24.0 38.0 54.0 148.0 15.9 22.5 24.6 121
58 28.0 44.0 65.0 168.0 17.8 24.9 27.3 117
60 28.0 48.0 70.0 191.0 19.9 27.6 30.2 113
62 33.0 52.0 76.0 202.0 21.7 30.5 33.4 109
64 38.0 57.0 82.0 231.0 23.5 33.5 36.7 107
66 38.0 66.0 94.0 261.0 26.0 36.8 40.2 103
68 44.0 70.0 101.0 273.0 29.1 40.2 44.0 99
70 44.0 75.0 108.0 307.0 31.0 43.9 48.0 97
73 51.0 87.0 124.0 318.0 35.2 49.7 54.5 93
76 58.0 93.0 141.0 393.0 39.9 56.1 61.5 89
78 65.0 108.0 150.0 408.0 43.0 60.7 66.5 87
81 74.0 119.0 171.0 458.0 48.6 68.0 74.4 83
84 84.0 134.0 193.0 508.0 53.5 75.8 83.0 81
87 94.0 151.0 218.0 564.0 66.3 84.2 92.2 79
90 105.0 167.0 243.0 623.0 71.2 93.2 102.0 75
92 105.0 175.0 256.0 669.0 78.0 99.5 109.0 73
95 115.0 200.0 280.0 733.0 83.8 109.6 120.0 71
97 135.0 210.0 305.0 754.0 91.7 116.7 127.8 69
100 150.0 230.0 335.0 827.0 95.5 127.9 140.0 67
102 150.0 243.0 350.0 891.0 104.2 135.7 148.6 67
107 175.0 285.0 410.0 1042.0 111.6 148.0 162.0 63
111 200.0 305.0 415.0 1150.0 124.0 156.6 171.5 61
114 225.0 325.0 475.0 1239.0 135.3 174.9 191.5 59
117 225.0 345.0 505.0 1332.0 147.5 189.4 207.4 57
120 257.0 380.0 550.0 1465.0 155.5 204.8 224.2 57
122 315.0 420.0 600.0 1632.0 166.2 220.9 241.9 55
124 257.0 380.0 550.0 1465.0 174.5 249.7 273.4 55
127 315.0 420.0 600.0 1632.0 186.9 261.9 286.8 53

5. Product Photos:

6. Production And Inspection Procedure:

 

Thirty Party Certificate:
Lloyd’s Rigister of Shipping (LR)
American Bureau of Shipping (ABS)
Det Norske Veritas (DNV)
Germanischer Lloyd (GL)
Bureau Veritas (BV)
Korean Register of Shipping (KR)
Nippon Kaiji Kyokai (NK)
Registro Ltaliano Navale Group (RINA)
China Classification Society (CCS)
Russian Maritime Register of Shipping (RMRS)
Indian Register of Shipping (IRS)
Croatian Register of Shipping (CSR)
Due to limited space here, some photo is vague, you can contact us for clearer ones.

7. Our factory:

8. Exhibition:

9. Our package and shipping:
1). Gunny bag, inside PVC bag and outside gunny bag +pallet
2). Wooden case or pp ton woven bag
3). Others as customer required

10. Accessories:
Kenter shackle, end shackle, swivel forrunner, triplate, swivel shackle, mooring ring, LTM shackle, pear link, buoy shackle etc.

After-sales Service: One Year
Warranty: One Year
Application: Boat, Yacht, Mooring
Standard: Black Painted or Galvanized
Customized: Customized
Surface Treatment: Black Painted or Galvanized
Customization:
Available

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Customized Request

chain

How to choose a drive chain

The process of manufacturing a drive chain starts with bushing. Both inner and outer diameters are strictly measured to ensure tight tolerances. The roundness of the bushing is critical as irregular surfaces in the contact area can cause accelerated wear and shorten chain life. That’s why the CZPT manufacturing process is carefully designed to optimize the wear performance of the chain. There are several types of bushings including roller, forged rivetless, flat top, and timing.

roller chain

The tensile strength of a roller chain is the number of pounds it can withstand before breaking. Fatigue strength is equally important, although the two do not necessarily go hand in hand. Fatigue strength depends on several factors, including the quality of steel used in manufacturing, the quality of the pitch holes, the type of shot peening used, and the thickness and design of the link plates. Here are some things to consider when choosing a roller chain for a drive chain.
When sizing a chain, first determine how much power will be delivered. Then, determine how many teeth you need for the drive sprocket. The gear ratio is approximately 2:1. The number of sprocket teeth depends on the size of the motor. A chain with a higher tooth count requires fewer teeth than a smaller chain. The size of the drive sprocket also depends on the horsepower of the motor.
Before installing rollers or conveyor chains, make sure the drive system is properly aligned. If the drive chain is misaligned, the load on other components will be uneven. This can cause excessive wear on the sprocket or roller chain. Also, check that the sprocket is as close to the bearing as possible. Connecting links can be secured using openings or spring clips.
Different manufacturing processes can affect the performance of the roller chain. Some manufacturers have chains pre-installed at the factory to minimize initial stretch. Others build chains by preloading sprockets and ensuring consistent precision heat treatment. The final product may have greater elongation or less wear than previous products. It is best to follow the manufacturer’s recommendations to extend the life of the roller chain. If you are interested in purchasing a new drive chain, please contact a trusted supplier in your area.

Drop forged rivetless chain

Forged rivetless drive chains are ideal for applications where flexibility and strength are critical. The chain consists of forged steel components for high strength and lightweight. These chain assemblies are easy to assemble without the use of tools and are commonly used on carts, assembly lines, and drag conveyors. They are also compatible with related chain, drive, and accessory products. They have a short turning radius and therefore high flexibility and strength.
The X-348 Forged Rivetless Chain is an example of such a drive chain. This chain is perfect for automated machines that run late at night. It is available in a variety of weight limits and sizes. The chain is pre-stressed after assembly, and a two-year parts replacement warranty is standard. Its durability is also enhanced by the inclusion of push dogs that engage the front floating dogs on the leading free cart.
In addition to this type of chain, CZPT also offers a full line of Caterpillar Drive chains. They are designed to provide fatigue-free operation. The drive jaws are one-piece forged induction hardened steel compatible with forged rivetless chains. There are many special custom chains to choose from. These forged chains can be installed on Caterpillars as well as other types of tractors for maximum durability and efficiency.
Distributors of forged chain products offer a variety of sizes, pitches, and materials for material handling and conveying systems. Typically, this type of chain is used in conveyor and lifting applications and ranges from 3 inches to 9 inches. Depending on size and thickness, it is ideal for a variety of industries including automotive, food, paper, and steel mills. In addition, the chain is corrosion-resistant and corrosion-free.
chain

flat top chain

The flat-top drive chain is used for conveying large and medium workpiece pallets. These chains are available in a variety of materials and designs, including plastic, steel, and stainless steel. The steel flat top chain provides high wear resistance and excellent noise reduction. Steel flat-top chains are suitable for applications requiring high loads and excellent workmanship. HD profiles are compatible with steel flat-top chains and are highly recommended for extreme applications.
CZPT produces two types of flat-top chains. Tabletop chains are similar to wing door hinges, while MatTop chains are assembled using full-width pins. Both types are available in standard widths of 3.25 to 12 inches and are shipped in 10-foot sections. Both types can be shaped according to the width of the chain.
Double hinge pin flat-top chains are available with a variety of hinge pins. There are TAB and standard hinge pins for different machines and drive methods. A flat-top chain with dual-hinge pins will provide higher load carrying capacity, but be aware of the hinge pin size and style required for your application. The hinge pins should be long enough to ensure a smooth and smooth delivery. Double hinge pin flat top drive chains are available in a variety of sizes and designs.
Using standardized components and modules, the flat-top chain conveyor system is highly adaptable and can be seamlessly integrated into any production process. It can also be extended to handle a wider range of containers. Using a single drive, the CZPT system can be extended to a length of 40 meters. Its versatility makes it the choice of many industries. There is also a wide variety of flat-top drive chains to choose from.

time chain

The drive chain is a critical component of any internal combustion engine. They transmit the rotation of the crankshaft to the camshaft via the timing chain. These chains have been standard in cars since the turn of the 20th century, and while toothed belts have become a more cost-effective alternative, manufacturers such as Mercedes-Benz and BMW remain loyal to traditional chain drives.
Timing chains come in many shapes and sizes, with different designs depending on the type of load they must carry. Roller chains are the most common and offer an excellent balance of strength and NVH performance. Its design is similar to a bicycle chain, and the inner link consists of two blades pressed into the holes of the sprocket. Roller chains can also pass through smaller diameter sprockets, and roller chains take up less space than chain links.
The length of the chain allows it to stretch over time. In addition, improper oil maintenance can lead to premature timing chain damage. Without an oil change, the chain is not lubricated, causing the rollers and links to rub against each other. This can cause excessive chain wear and eventually chain breakage. To avoid premature timing chain failure, it is advisable to have your vehicle inspected by a mechanic.
For automotive timing chains, the CZPT website offers the best prices for the timing chain you need. You can find the right timing chain for your car by registering on this website. You can also contact a mechanic to get the parts you need. If you don’t know how to diagnose your timing mechanism, you can always check the owner’s manual or the manufacturer’s website. It is critical to follow the manufacturer’s recommendations to avoid catastrophic failure.
chain

Oil-impregnated bushing

Oil-impregnated bushings for drive chains are an excellent solution to drive chain lubrication problems. Usually, drive chains require additional lubrication, but by adding special oil-impregnated bushings, the chain can run without lubrication. Oil-immersed bushings, such as those of the CZPT brand for CZPT, are specially manufactured for this purpose. They capture oil during operation and release it onto the bearing surfaces, returning it to the bushing by capillary action.
Since their introduction to the automotive industry, engineered composite plastic bushings have been shown to provide longer service life and save up to 40% in maintenance costs. They have replaced bronze in thousands of applications, including pumps, medical equipment, and food processing machinery. Because oil-impregnated bronze bearings rely on capillary action, they must rotate to maintain a complete lubricating film. However, several factors prevent this film from fully forming, including low speeds and intermittent use.
During the manufacturing process, oil-impregnated bushings are manufactured to meet the wear resistance requirements of the drive chain. The sintered density of the oil-impregnated sintered bushing determines its mechanical strength. The larger sintered density increases the wear resistance of the oil-impregnated bushing but reduces the mechanical strength.
Whether or not a drive chain is lubricated will determine its overall life. Proper lubrication can extend chain life by 100% compared to a chain without proper lubrication. Proper lubrication means using high-quality oils without additives and oils that flow freely at prevailing temperatures. Indirect heating is required by immersing the drive chain in the molten pool as certain additives prevent oil from entering the chain joint.

China Professional R3 R3s R4 R5 Marine Offshore Mooring Anchor Chain   roller chain sprocketChina Professional R3 R3s R4 R5 Marine Offshore Mooring Anchor Chain   roller chain sprocket
editor by CX 2023-05-17